The GLRPPR Blog

It’s the final day of the GLRPPR/Region 7 Conference in Indianapolis, IN. On the agenda for this afternoon is a webinar presented by Natalie Hummel of the U.S. EPA providing an overview of two new measurement tools developed by U.S. EPA Headquarters. The GHG Calculator is designed to assist P2 managers, staff and grantees in calculating greenhouse gas (GHG) reductions from established conversion factors in the following categories:

• Electricity Conservation (GHG reductions from electricity conversation or reduced use of energy)
• Green Energy (GHG reductions from switching to greener or renewable energy sources)
• Fuel Substitution (GHG reductions from reduced fuel use, substitution to greener fuels)
• Greening Chemistry (GHG reductions from reduced use of GWP chemicals)
• Water Conservation (GHG reductions from reduced water use)
• Materials Management (GHG reductions from green manufacturing processes and waste management scenarios)
• Cross Reference to other applicable tools (A reference table that provides end users an overview of applicable GHG tools and models)

The P2 Results Database, a web-based tool, designed to collect and quantify P2 progress related to air, water, waste and energy reductions from non-profits, local, state, and federal entities plays a significant role in demonstrating P2 benefits on a regional and national level. A critical part of the P2 Results Database is documenting cost savings that result from government, businesses and facilities implementing P2 activities. This database uses a P2 cost calculator to quantify cost savings based on established methodologies and sound research. Over the last several months, the Pollution Prevention Program worked to update and redesign the tool to enhance functionality and better document cost benefits over time. Today’s webinar will also provide an overview of the cost calculator tool.

If you were unable to attend this week’s conference and/or the webinar provided today, or if you would like to recommend the webinar to your colleagues, the Western Sustainability and Pollution Prevention Network (WSPPN) will be providing a similar webinar on June 18, 2009. See the GLRPPR calendar entry for the WSPPN webinar for details and a link to the event registration page.

For more useful calculators and links to your regional module of the P2 Results Data System, see the GLRPPR P2 Measurement & Calculators Sector Resource.

Continuing our focus on Indiana P2 programs, the Clean Manufacturing Technology Institute (CMTI), based at Purdue University, provides technical assistance, outreach, education, planning services and research to facilitate the adoption of pollution prevention/clean manufacturing strategies by Indiana manufacturing facilities.

CMTI offers assistance in all manufacturing sectors, but has special expertise in plastics (including fiber reinforced plastic), wood products, metal finishing, metal and plastic coatings, foundries and motor vehicle parts manufacturing.

CMTI co-founded (in 1996), and continues to manage, the Coating Applications Research Laboratory (CARL) on the Purdue campus. The lab allows manufacturers to test state-of-the-art coating and curing technologies under the guidance of CMTI engineers expert in their application. CMTI also offers ISO14001 Environmental Management Systems (EMS) services businesses and government entities. Training and energy efficiency assessments are also provided by CMTI.

Check out the CMTI web site for an archive of Technology Transfer/Pollution Prevention Case Studies. You can also browse the CMTI Clearinghouse Bibliography online.

The Printers’ National Environmental Assistance Center (PNEAC) website now offers The Industrial Stormwater Permit Guide to assist businesses in complying with federal stormwater regulations.

PNEAC has developed an easy to use on-line tutorial about the Industrial Stormwater Permitting requirements. This program explains federal stormwater regulations for business (not just printers), and the options available for compliance. It also provides detailed guidance on which states have permitting authority and links to state and/or federal forms that industrial facilities must submit to be in compliance with the regulations.

The tool walks the user through the regulations in order for the user to determine whether they must obtain a Stormwater Permit or are exempt from permitting requirements, and then walks the user through the process of completing and submitting the “No Exposure Certification.” It is an easy to use tool utilizing a lesson format which also provides a visual guide for understanding compliant vs. non-compliant stormwater situations.

This new tool was modeled after the EPA Hazardous Waste Manifest Compliance Assistance tool that PNEAC previously developed. You can find the full compliment of compliance assistance tools at http://pneac.org/videotraining/.

According to the Organic Trade Association web site:
“In 1992, the Organic Trade Association implemented ‘Organic Harvest Month™,’ a widespread promotion of organic food and agriculture through regional and local events. The objective of Organic Harvest Month™ is to highlight organic agriculture and the growing organic products industry. September is also an ideal time for consumers and retailers to celebrate the bounty of the organic harvest.”

Organic agricultural methods are relevant to pollution prevention because they typically involve the use of fewer, non-toxic, more environmentally friendly pesticides, Integrated Pest Management (IPM), composting, the elimination of the use of antiobiotics and synthetic hormones, etc. To paraphrase the National Organic Standards Board definition of “organic” as presented on teh Organic Trade Association web site, “Organic agriculture is an ecological production management system that promotes and enhances biodiversity, biological cycles and soil biological activity. It is based on minimal use of off-farm inputs and on management practices that restore, maintain and enhance ecological harmony…Organic agriculture practices cannot ensure that products are completely free of residues; however, methods are used to minimize pollution from air, soil and water…The primary goal of organic agriculture is to optimize the health and productivity of interdependent communities of soil life, plants, animals and people.”

The Organic Trade Association web site provides a quick overview of organic agriculture and production; an overview of organic standards (including U.S., Canadian and other international standards); a section on public policy; several online directories for the use of consumers, organic product manufacturers and the agricultural industry; various fact sheets and links; as well as a newsroom, calendar and bookstore (which includes training materials, market research, and industry guidelines).

Minnesota GreenStar is a green building standard and voluntary certification program for both existing and new homes that promotes healthy, durable, high performance homes. The architect, designer, builder or remodeler is provided green building training, registers the project, completes a checklist, designs the project, gets construction plans reviewed, and the project is built. Before, during and after construction, a third-party rater tests the home and verifies performance to MN GreenStar standards. Upon passing, the home receives Minnesota GreenStar certification at either a bronze, silver or gold level of achievement.

The program’s checklist and manual for both new and existing homes is available online. The web site also provides information on registering your project, including a registration fee schedule and the cost of training. Though not yet available, case studies will apparently be included on the site under “About GreenStar” in the future. In the meantime, check out the “Project Spotlight” section under “News & Media,” which currently features one gold and two bronze-level projects with photos from the sites. The gold-level project–Live Green, Live Smart’s Sustainable House–is Minnesota’s first remodeling project to achieve Minnesota GreenStar Gold Certification and the nation’s first home remodel to achieve LEED Platinum certification. The home achieved the highest level of efficient design in both programs.

In keeping with our Energy Awareness Month theme, here are a few resources worth checking out related to energy and the food processing industry:

• Northwest Food Processors Association Energy Portal: Compiled by the Food Industry Resource Efficiency team (FIRE), a partnership between the Northwest Food Processors Association (NWFPA) and the California League of Food Processors (CLFP) in collaboration with a number of public and private sector partners. Sections include: Established Technology; Opportunity Assessment; Efficiency Practices; Emerging Technologies; Financing/Incentives; Resources/Assistance; and a Training Calendar.
• Energy Usage in the Food Industry: This 86-page report, available from the American Council for an Energy-Efficient Economy (ACEEE), reviews energy use and trends in the food industry, revealing energy intensive industries and processes that have the most incentive to reduce energy costs by implementing energy efficient processing methods.
• ENERGY STAR Food Processing Focus: Provides industry-specific energy management tools and resources. EPA began the food processing focus in 2006 and participation is open to all food processors with plants in the U.S.
• Energy Efficiency Opportunities in the Canadian Brewing Industry: This report from Natural Resources Canada outlines opportunities specific to the brewing industry, methods for their implementation, and a rationale for sound management of energy and utilities within the larger management of breweries.
• The Visible Cost of Air: A Worksheet to Assist in Identifying Compressed Air Saving Opportunities: This WMRC fact sheet provides general, practical rule-of-thumb applications and recommendations for reducing waste associated with compressed air usage.
• Heat Recovery From Milk Cooling Systems: Heat recovery from milk by water-cooled condensing mechanisms is effective and provides a reliable source of heat for preheating water on dairy farms. This Ontario Ministry of Agriculture, Food and Rural Affairs fact sheet, written by R.G. Winfield, describes the process of heat recovery from milk cooling systems.
• Cutting Energy Waste in Large Refrigeration Systems: This Energy Center of Wisconsin fact sheet discusses some common performance problems with large refrigeration systems and suggests simple solutions.
• Focus on Energy: Food/Dairy: Includes links to publications available in their Industrial Info Library, an opportunity to share your energy efficiency ideas related to this sector with Focus on Energy, and contact information. A “Dairy Processing Energy Best Practice Guidebook” will be available soon.
• Food Service Technology Center: This extensive web site provides information on commercial kitchen equipment performance, including ventilation, building energy efficiency, lighting, glazing, and HVAC.

The State Education Department (SED) and the New York State Energy Research and Development Authority (NYSERDA) have announced new guidelines to encourage the use of energy efficient design when building and renovating schools. These voluntary guidelines, known as the “Collaborative for High Performance Schools” (NY-CHPS), were created through a joint effort of SED and NYSERDA. NY-CHPS will help schools develop and maintain learning environments that contribute to improved academic achievement while reducing operating costs and protecting and conserving our natural resources. Read the full NYSERDA press release here.

The guidelines are available online to download in PDF format.

Note that NYSERDA, in cooperation with the Long Island Power Authority (LIPA), will be hosting a Green Schools Summit on October 15, 2007 at Farmingdale State University of New York. Visit the summit web site to register and view the agenda. Sessions will cover the NY-CHPS, as well as reducing exposures to toxic substances/green cleaning, working with LIPA to green your school, alternative fuels and emission reduction efforts for school buses, and teacher/student energy and environmental initiatives from NYSERDA and the New York State Department of Environmental Conservation (DEC).

The Michigan Retired Engineer Technical Assistance Program (RETAP) is sponsoring a free pollution prevention technology workshop on advanced coolant and filter media usage reduction technology for the metal working process. The workshop is October 2, 2007 from 10 a.m. to noon at the Crystal Filtration Company, 2938 Waterview, Rochester Hills, MI.

The (Diamler) Chrysler Detroit Axle plant, in cooperation with Kettering University and Crystal Filtration, integrated an innovative coolant filtration system into the facility’s primary metal working operation. The system achieved a 40 – 60 percent reduction in filter media usage resulting in an anticipated annual savings of up to $60,000.

Professor Terri Lynch-Caris, Kettering University, will present the technology, its implementation, and the project’s economical and environmental analysis. Mr. Glenn Rowe, Crystal Filtration, will describe the system installation and technology’s applications.

For more information, contact David Herb, RETAP Manager, at 517-241-8176 or herbdw@michigan.gov.

The New York State Department of Environmental Conservation (DEC) recently announced that it will host a workshop on the European Union’s Registration, Evaluation, Authorization and Restriction of Chemical Substances (REACH). REACH is a recently adopted overhaul of the chemicals management system in the EU. REACH has important implications for United States firms exporting to EU member states and the rules became effective on June 1, 2007. The training session will take place on September 26, 2007 at DEC headquarters in Albany, NY.

An earlier post described a similar workshop that will be held in Lansing, MI on September 27.

For more upcoming events, check the GLRPPR online calendar and Sector Resources.

The Illinois EPA Office of Pollution Prevention is once again holding Safe Chemicals in Education workshops this fall. The workshops are geared for science teachers who are interested in learning ways to teach using less hazardous and non-toxic materials, and safely storing and disposing hazardous materials.

The dates and locations are:

• Sept. 20 in Quincy
• Sept. 21 in Springfield
• Sept. 25 in Charleston
• Sept. 26 in Greenville
• Oct. 4 in Bloomington
• Oct. 10 in Loves Park
• Nov. 14 in Rock Island

Schools that send a teacher to a workshop are eligible for a free pickup of hazardous educational wastes through the Illinois Environmental Protection Agency. See http://www.epa.state.il.us/p2/calendar.html for details and registration information. Contact Becky Lockart at IEPA, 217-524-9642 for more information.

The Retired Engineer Technical Assistance Program (RETAP) is hosting a free pollution prevention technology workshop on the successful adoption of advanced rinse water recycling systems within the electroplating process. The workshop is August 17th at the KC Jones Plating Company, Hazel Park, MI. The workshop is entitled A Chemical-Metal Zero-Discharge Technology for Profitable Pollution Prevention in Electroplating Processes.

KC Jones Plating, in cooperation with the Laboratory for Multiscale Complex Systems Science and Engineering at Wayne State University (WSU), integrated advanced rinse water recycling systems into their bronze cyanide plating line. These changes successfully reduced the line’s chemical and water usage requirements by 20 – 45 percent, while reducing associated wastewater treatment costs by up to 70 percent. The simple payback for the project was less than one year.

Professor Yinlun Huang will present the technology, its implementation, and the project’s economical and environmental analysis. Mr. Thomas Januszek and his team at KC Jones Plating will describe the system installation.

Due to limited spacing, please register in advance by contacting David Herb, RETAP Manager, at 517-241-8176 or herbdw@michigan.gov.

Thanks to David Herb of Michigan DEQ for providing this information.

The latest edition of the Minnesota Technical Assistance Program (MnTAP) newsletter, Source is now available online. Included in this issue:

• Rx for the Environment: Hospitals are reporting tenfold increases in costs for managing pharmaceutical waste. Prevention options are helping some facilities reduce drug waste and costs.
• Pharmaceutical Waste Workshops: MnTAP is sponsoring three pharmaceutical waste workshops to help hospital-based pharmacies keep in regulatory compliance.
• Minnesota Health Care Facilities Win Honors: Three Minnesota health care facilities were recognized at the Hospitals for a Healthy Environment’s Environmental Excellence Summit.
• Disposing of Drug Waste at Home: Tips on how to manage unwanted medications from your home.
• Lou-Rich Cuts Water: This contract metal manufacturer reduced water used in cleaning and cooling operations by 8.9 million gallons per year, saving $42,100 annually—with assistance from a MnTAP intern.
• Non-contact Cooling Water: Evaluate your facility’s use of non-contact cooling water to identify opportunities to reduce water use and cost.
• Where’s Your Waste–MnTAP Interns: Nine MnTAP interns are reducing waste across the Minnesota. Join us on August 23 to hear about how their companies are working to reduce waste.
• Vacuum Bagging and Infusion Demonstration: Carstens Industries will share its process for vacuum bagging and infusion in Melrose on September 12.
• Lean and Green Seminar: Manufacturers Alliance is hosting the educational seminar “The New Scene is Lean & Green” on August 9. Three manufacturers will present their experiences.
• Minnesota Materials Exchange: A materials exchange program lists one company’s unwanted material and makes it available for use by another company. The listings in Source are examples of available and wanted listings, and successful exchanges from the Minnesota Materials Exchange.
• Calendar: MnTAP posts trainings and events related to manufacturing process improvement, waste management and environmental, health and safety.

Sign-up for a free subscription of the MnTAP newsletter. You can receive the newsletter via e-mail. Minnesota businesses and organizations can choose to receive a hardcopy in the mail, ideal for routing to colleagues.

Archived past issues of Source are available on the MnTAP web site.